Hydrostatic Pressure Testing Machine
Compact design and operation optimized for limited space industrial settings, engineered to evaluate performance indicators of thermoplastic and composite pipes.
Applications
This pipe hydrostatic testing apparatus evaluates two core performance indicators of thermoplastic and composite pipes, including PP-R, PP-B, PPA, PE, PE-X, PVC (UPVC, CPVC), steel-reinforced polyethylene and aluminum-plastic composite pipes.
Determines failure duration of pipe specimens under steady constant internal pressure and temperature conditions, while recording peak instantaneous bursting pressure upon abrupt fracture occurrence.
Essential laboratory testing equipment for plastic pipe manufacturers and professional third-party inspection bodies, dedicated to verifying pressure endurance performance and structural soundness of various pipeline products.
Product Description
This hydrostatic and burst testing system verifies performance of diverse pipes and fittings, covering PP, PE, PVC, PPR, PB and PERT series products, designed for two core working scenarios:
- High-pressure and high-temperature endurance capability: Robust structural design tests pipeline components in demanding service environments requiring long-term pressure bearing and high-temperature adaptation.
- Optimized operational experience: Streamlined control layout for quick parameter configuration and simple daily operation with basic routine upkeep and integrated protective mechanisms including automatic pressure cut-off and emergency stop functions.
- High-end data collection capability: High-precision sensing and acquisition modules generate complete pressure-time and pressure-temperature curve data with accurate test outputs and outstanding result reproducibility.
Fully conforms to international standards including ISO1167, ISO9080, EN921, ASTMD1598/1599 and ISO13479, providing comprehensive solutions for factory quality control and industry standard compliance validation.
Product Characteristics
- Touch-screen or PC-based operational control terminal for convenient and precise test parameter configuration
- Compact footprint under 1 square meter with capacity for up to 50 distinct pressure levels and integrated pressure water supply functionality
- Intelligent specimen size and material recognition with automated optimized pressure boosting solutions and algorithms
- High-precision pressure control with adjustable input pressure per independent module to reduce solenoid valve wear and extend equipment service life
- All medium-contact metal components crafted from high-grade stainless steel for corrosion resistance and long-term operational stability
- Multi-language user interface supporting diverse global customer needs across different regions
- Convenient pressure calibration during testing with continuous operation capability (optional feature)
- Multilevel protection mechanisms integrated into electrical, mechanical, and software components for comprehensive safety
- Reliable data transmission and exchange via TCP/IP protocol ensuring seamless connectivity and data integrity
Compliance Standards
ISO1167-2006, ASTMD1598-2004, ASTMD1599, ISO9080, CJ/T108, ASTMF1335
Technical Parameters
| Parameter |
Specification |
| Model |
XGY-10C |
| Diameter range |
Φ8-1800mm |
| Stations |
3, 5, 6, 12, 15, 18, 20, 25, 50, 100 etc (customizable) |
| Control mode |
Micro-control, industrial PC control |
| Display mode |
Industrial PC LCD color display |
| Storage mode |
PC storage |
| Print mode |
Color printer output |
| Test pressure range |
0.1-10MPa |
| Control accuracy |
±1% |
| Display resolution |
0.01MPa |
| Working range |
5%~100%FS |
| Indication error |
±1% |
| Timer range |
0~10000h |
| Timer accuracy |
±0.1% |
| Timer resolution |
1s |
| Power |
380V 50Hz three-phase four-wire 1.5KW |
| End caps models |
from Φ16 to 630mm |
| Water tank size |
According to pipe size |
| Temperature range |
15-95℃ |
| Dimensions (three stations) |
715×625×1700(mm) or custom |
Support and Services
We offer comprehensive technical support and after-sales services for Hydrostatic Pressure Testing Machines, backed by our professional technical support team:
- On-site machine installation and commissioning
- Fault troubleshooting and professional technical guidance
- Professional repair services and regular maintenance support
- Supply of genuine spare parts and matching consumables
- Software maintenance, updates and functional upgrades
We adhere to customer-centric service principles, committed to delivering high-quality and efficient support. Our team stands ready to address all your questions and service needs at any time.
Frequently Asked Questions
Q1: What is the brand designation of the Hydrostatic Testing Machine?
A1: The brand designation is JHH, produced and assembled in Beijing, China, adhering to strict quality control standards.
Q2: What is the core application of the Hydrostatic Testing Machine?
A2: Specifically designed to verify hydrostatic strength and bursting resistance of plastic pipes, ensuring mechanical performance meets industry requirements.
Q3: Which types of components and materials can be tested?
A3: Applicable for testing plastic and composite pipes including PP-R, PP-B, PP-A, PVC, PE, and PE-X types, covering wide range of pipe testing needs.
Q4: What is the testing accuracy?
A4: High measurement accuracy with tolerance within 0.1% relative to full-scale reading, ensuring reliable and precise test data.
Q5: What is the maximum test pressure capacity?
A5: Effectively handles test pressures up to 10Mpa (equivalent to 100 bar, or 14,50 psi), meeting testing requirements of most plastic pipe specifications.
